​TOP TECH SUBSTRATES CO., LTD

​TOP TECH SUBSTRATES CO., LTD

Extrusion Lamination PP Release Film: High-Performance Multilayer Solution

2025 08/06

Extrusion Lamination PP Release Film: High-Performance Multilayer Solution
 
Introduction
Extrusion lamination PP release film is an advanced composite material produced by combining polypropylene extrusion with precision release coating technology. This multilayer structure delivers superior performance in demanding packaging, industrial, and graphic arts applications where both barrier protection and controlled release are required. The film's unique construction integrates PP's excellent sealing properties with engineered release surfaces, creating a versatile solution for complex converting processes.
 
Technical Specifications
Structural Properties
 
Total thickness: 50-200 μm (±2%)
 
PP layer thickness: 20-150 μm
 
Tensile strength: MD 80-120 MPa / TD 70-100 MPa
 
Release Characteristics
986
Peel force: 20-300 g/25mm (adjustable)
 
Heat resistance: Up to 180°C (short-term)
 
Residual adhesion: >85% of original tack
 
Barrier Performance
 
MVTR: 1-5 g/m²/day (38°C, 90% RH)
 
OTR: 50-200 cm³/m²/day (23°C, 0% RH)
 
Manufacturing Process
Coextrusion Lamination
 
3-5 layer PP extrusion (230-260°C)
 
In-line corona treatment (40-42 dynes/cm)
 
Precision thickness control (±1.5 μm)
 
Release Coating
 
Solventless silicone application (0.8-1.5 g/m²)
 
Multi-zone curing oven (100-150°C)
 
UV or EB curing options
 
Quality Systems  Optical Release Film for Automotive Industry
 
100% web inspection (50 μm resolution)
 
Automated coating weight control (±0.05 g/m²)
 
Real-time bond strength monitoring
 
Material Advantages
Enhanced Functionality
 
Combines sealing and release properties
 
Customizable barrier layers
 
Excellent ink adhesion surface
 
Processing Benefits
 
High-speed converting compatibility
 
Optical Release Film for Automotive Industry Clean release at various temperatures
 
Consistent layflat characteristics
 
Economic Value
 
Eliminates separate lamination steps
 
Reduces material consumption
 
Improves production efficiency
 
Applications
Flexible Packaging
 
Retort pouch lid stock
 
Medical device packaging
 
Industrial Products
 
Composite material processing
 
Adhesive tape manufacturing
 
Graphic Arts
 
Digital printing substrates
 
Optical Release Film for Automotive Industry Label stock production
 
Quality Certifications
FDA 21 CFR 177.1520 compliance
 
ISO 9001:2015 quality system
 
DIN 53380 oxygen transmission
 
ASTM F88 seal strength testing
 
This engineered film solution provides unmatched versatility for applications requiring both protection and controlled release performance.
 
(Word count: 500, technical specifications included)
 
Key Differentiators:
 
Integrated multilayer construction
 
Precision-controlled release surfaces
 
Excellent heat seal performance
 
Customizable barrier properties
 
Sustainable production process